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Threads

You can add a helicoil, a coiled typically steel wire, to repair broken/stripped threads in softer materials like aluminum/plastic (saw on youtube)

Screw sizes

Most common:

  • #6-32, M3 electronics
  • #8, M4 universal
  • 1/4-20, M5/M6 structural (common on bikes)
Imperial Size Major Diameter (in) Major Diameter (mm) Closest Metric
#0 0.0600 1.52 M1.6
#1 0.0730 1.85 M2
#2 0.0860 2.18 M2.2
#3 0.0990 2.51 M2.5
#4 0.1120 2.84 M3
#5 0.1250 3.18 M3.5
#6 0.1380 3.51 M3.5–M4
#8 0.1640 4.17 M4
#10 0.1900 4.83 M5
#12 0.2160 5.49 M5.5
1/4" 0.2500 6.35 M6
5/16" 0.3125 7.94 M8
3/8" 0.3750 9.53 M10
7/16" 0.4375 11.11 M11
1/2" 0.5000 12.70 M12
5/8" 0.6250 15.88 M16
3/4" 0.7500 19.05 M20

*outside of major threads

Thread types

  • Coarse (most common)
  • Fine
    • higher strength
    • vibration resistence
  • Extra fine (rare)