Annodizing
Electrolytic passivation process used to increase the thickness of the natural oxide layer on the surface of metal parts
Steps
- Clean the aluminum
- Use soap and water,
- or a degreaser (if oil remains)
- or a solvent such as acetone to clean the surface.
- Prepare the anodizing solution
- Mix a solution of sulfuric acid and water
- The concentration of the sulfuric acid == thickness of the anodized layer
- A common ratio is 1 part sulfuric acid to 3 parts water
- Be sure to add the acid to the water
- Set up the anodizing bath:
- The anodizing bath should be set up in a plastic or glass container
- acid can corrode metal containers.
- Suspended part in the bath using a hanger or wire.
- The anodizing bath should be set up in a plastic or glass container
- Connect the power supply
- Connect the positive lead of the power supply to the aluminum part
- The negative lead to a piece of aluminum foil or another conductive material in the bath.
- Anodize the aluminum
- The longer the part is left in the bath, the thicker the anodized layer will be.
- Typically, anodizing times range from 30 minutes to 2 hours.
- Rinse the part
- Rinse it thoroughly with water
- Be sure to wear gloves and eye protection during this step.
- Color Part If Desired
- While the anodizing process is going on, heat your dyes.
- For most colors, 140° F works best for most colors
- but some work better at cooler temperatures.
- You’ll have to experiment with your brands and colors.
- Prepare one tank of distilled water and another with your acid neutralizer
- Seal the anodized layer
- Boiling the part in water
- or using a commercial sealer
- improve the corrosion resistance
- Dry the part